Reference
Part-1 Screen Stencil-Screen Printing Knowledge
Filename | Screen Printing Knowledge-Part-1 Screen Stencil.pdf |
File Size | 235.7KB |
Revision Date | 2023/01/30 |
Screen Printing Knowledge-Part-1 Screen Stencil
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First of all, we’d like to introduce the dos and don’ts for cleaning a screen stencil.
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Before cleaning the screen stencil, the ink on the screen must be scraped off.
- Press the button on the screen printer to let the squeegee move left to scrape off the ink on the graphics.
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If the squeegee is soft and there is still residual ink after scraping, a harder squeegee can be used to scrape off the ink manually.
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Do we only have to wipe the bottom of screen with a cloth? Does the top need to be wiped?
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Of course, wiping both top and bottom sides of the screen is the best and cleanest way to clean.
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Notice:
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Be careful when cleaning the screen stencil!(If we need to clean the screen stencil during printing).
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Be gentle while cleaning the screen stencil.
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Wet the cloth to the point where the solvent can be wrung out easily.
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Do not use a cloth that is not wet enough to wipe the screen back and forth quickly.
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Then wipe gently to prevent the thickness of graphics emulsion from thinning due to rubbing.
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How do we confirm that the screen stencil is clean?
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Use a magnifying glass to check if there is ink residue.
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What if the graphics are too large to be checked one by one?
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First, we need to use a clean cloth with cleaner or thinner slow.
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The ink will block the screen mesh if it is not cleaned completely.
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If the cloth becomes dirty, replace it with a new one.
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Repeated wiping. Until the cloth is not stained with ink.
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Do we have to use the Detergent to clean the screen stencil?
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The cleaner has a very high volatility, which is convenient for rapid volatilization after cleaning.
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If hardener is added in the ink, a thinner slow should be used to clean and remove the ink effectively.
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After wiping, dry the thinner slow completely with a hair dryer under the screen stencil.
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Use a hair dryer to dry. Then thinner slow solvent does not remain. Residual solvent will make printing 【blurred】.
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Notice:
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The residual ink is invisible to the naked eye.Use 2.5D vision measuring machine to see
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Use 2.5D vision measuring machine to see the difference after cleaning.
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Use 2.5 disambiguation vision measuring machine to see the difference after cleaning.
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75x magnification view
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Enlarged view after wiping with cleaner.
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Enlarged view after wiping with thinner slow solvent.
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Thinner slow solvent can dissolve the ink with hardener effectively.
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Especially if the 【ink is added with hardener】, we should check the screen stencil carefully if the screen has been cleaned completely.
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Otherwise, the ink will 【block the mesh】.
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After the hardener 【reaction time is reached, the screen stencil will nt be cleaned completely】!
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For fine graphic lines, a thoroughly cleaned screen is crucial.
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